Flexible-manipulator guide member and flexible manipulator

ABSTRACT

A flexible-manipulator guide member is provided in an inserted portion of a flexible manipulator including the elongated flexible inserted portion, the movable portion disposed at the distal end of the inserted portion, a drive portion disposed at the base end of the inserted portion, and the elongated driving-force transmitting member that transmits motive power of the drive portion to the movable portion, and is provided with a lumen through which the driving-force transmitting member passes in the longitudinal direction, wherein the lumen has a twisted shape about the longitudinal axis of the inserted portion.

CROSS-REFERENCE TO RELATED APPLICATIONS

This is a continuation of U.S. patent application Ser. No. 16/247,727,filed on Jan. 15, 2019, which is a continuation of U.S. patentapplication Ser. No. 15/180,139, filed on Jun. 13, 2016, which is acontinuation of International Patent Application No. PCT/JP2014/083744,with an international filing date of Dec. 19, 2014, which claims thebenefit of U.S. Provisional Patent Application No. 61/918,808, filed onDec. 20, 2013, the contents of each of which are incorporated herein byreference.

TECHNICAL FIELD

The present invention relates to a flexible-manipulator guide member anda flexible manipulator.

BACKGROUND ART

There are known endoscopes, catheters, or manipulators employing asystem in which a bending portion or a movable portion such as forcepsor the like that is disposed at a distal end of an inserted portion isdriven by using a wire (for example, see Patent Literatures 1 to 8).

Patent Literature 1 discloses a flexible manipulator in which thediameter is reduced and a cost reduction is achieved by eliminating aninsulation film and a coil sheath by guiding wires, which are used todrive a movable portion, such as forceps or the like disposed at adistal end of a flexible inserted portion, so as to pass through a lumenformed straight along the longitudinal direction of a multi-lumen tubedisposed in the inserted portion.

In addition, Patent Literature 2 discloses a rigid manipulator in whicha plurality of wires that pass through a joint, which is disposed at adistal end of a rigid inserted portion, and that are used to drive amovable portion, such as forceps or the like, disposed farther on thedistal-end side than the joint is, are individually made to pass througha plurality of sheaths, which pass through the inserted portion and thejoint, and the sheaths are twisted at the position of the joint, thuscompensating for the differences in the path lengths caused by flexingof the joint.

In addition, in order to prevent the flexural rigidity of a multi-lumentube having partitions that radially section the interior of the tubefrom becoming non-uniform depending on the positions of the partitions,Patent Literature 3 discloses a medical tube in which the partitions aretwisted along the longitudinal direction.

In addition, in order to enhance the flexing performance of a flexingportion disposed at a distal end of a flexible inserted portion, PatentLiterature 4 discloses a catheter tube having multiple lumens in whichthe lumens through which a wire to passes through are twisted by 90° inthe inserted portion and the flexing portion.

In addition, in order to prevent a wire guide disposed inside a flexiblepipe from pressing or damaging other built-in objects inside theflexible pipe, Patent Literature 5 discloses an endoscope insertedportion in which a wire guide formed of a coil pipe that is twisted,inside the flexible pipe, about the axis of the flexible pipe is securedto an inner surface of the flexible pipe.

In addition, Patent Literature 6 discloses an endoscope in which abending-manipulation wire passes through straight along the longitudinaldirection inside a lumen disposed at the center in a radial direction,and, inside a lumen disposed in the surrounding area thereof in aspiraling manner, a signal line or the like passes through.

In addition, Patent Literature 7 discloses an endoscope in whichbending-manipulation wires pass through lumens that are providedside-by-side along the longitudinal direction of a multi-lumen tube.

Furthermore, Patent Literature 8 discloses a catheter in which a lumenthrough which a bending-manipulation wire passes is disposed along thelongitudinal axis of the catheter in a spiraling manner.

With the flexible manipulator of Patent Literature 1, because the lumensthat guide the wires is formed straight along the longitudinal directionof the inserted portion, depending on the bending direction of theinserted portion, the path lengths of the two wires for manipulating themovable portion become different, and the movable portion is moved in anunintended direction when one wire tenses while making the otherrelaxed.

Patent Literature 2 relates to a joint portion of a rigid manipulator,and wire paths are assumed only for a bending portion that is activelybent in a set bending direction.

The object of Patent Literature 3 is to enhance the flexibility of amedical tube, and there is no description of wires for driving a movableportion.

Patent Literature 4 relates to wire paths for facilitating bending in adirection with a low flexural rigidity, and the wire paths are assumedonly for a bending portion that is actively bent in a set bendingdirection.

Patent Literature 5 provides merely description of securing a wire guideformed of a coil pipe so as not to damage other built-in objects.

In Patent Literatures 6 and 7, because the path of the wire for drivingthe movable portion is formed straight along the longitudinal directionof the inserted portion, between the case in which the inserted portionis straight and the case in which the inserted portion is bent, there isa large change in frictional forces generated between the wire and thelumen, thus making the controllability poor.

Patent Literature 8 provides merely description of flexing and turning adistal end by compressing the catheter in accordance with the tensileforces in the wires.

CITATION LIST Patent Literature {PTL 1} Publication of Japanese PatentNo. 4420593 {PTL 2} Japanese Translation of PCT InternationalApplication, Publication No. 2013-518665 {PTL 3} Publication of JapanesePatent No. 2137683 {PTL 4} Publication of Japanese Patent No. 3628385{PTL 5} Publication of Japanese Patent No. 4349685 {PTL 6} JapaneseUnexamined Patent Application, Publication No. 2000-185013 {PTL 7}Japanese Unexamined Patent Application, Publication No. 2009-66299 {PTL8} Japanese Unexamined Patent Application, Publication No. 2010-227137SUMMARY OF INVENTION

An aspect of the present invention is a flexible-manipulator guidemember that is provided in an inserted portion of a flexible manipulatorequipped with the elongated flexible inserted portion; a movable portiondisposed at a distal end of the inserted portion; a drive portiondisposed at a base end of the inserted portion; and an elongateddriving-force transmitting member that transmits motive power of thedrive portion to the movable portion, the flexible-manipulator guidemember including a lumen through which the driving-force transmittingmember passes in a longitudinal direction thereof, wherein the lumen hasa twisted shape about a longitudinal axis of the inserted portion.

Another aspect of the present invention is a flexible-manipulator guidemember that is provided in an inserted portion of a flexible manipulatorequipped with the elongated flexible inserted portion; a movable portiondisposed at a distal end of the inserted portion; a drive portiondisposed at a base end of the inserted portion; and elongateddriving-force transmitting members that transmit motive power of thedrive portion to the movable portion, the flexible-manipulator guidemember including three or more lumens through which the driving-forcetransmitting members pass in longitudinal directions thereof, whereinthe lumens have a braided shape along the longitudinal axis of theinserted portion.

Another aspect of the present invention is a flexible manipulatorincluding an elongated flexible inserted portion; a movable portiondisposed at a distal end of the inserted portion; a drive portiondisposed at a base end of the inserted portion; an elongateddriving-force transmitting member that transmits motive power of thedrive portion to the movable portion; and the above-describedflexible-manipulator guide member.

Another aspect of the present invention is a flexible manipulatorincluding an elongated flexible inserted portion; a movable portiondisposed at a distal end of the inserted portion; a drive portiondisposed at a base end of the inserted portion; an elongateddriving-force transmitting member that transmits motive power of thedrive portion to the movable portion; and the above-describedflexible-manipulator guide member, wherein the flexible-manipulatorguide member is provided with, separately from the lumen, a through-paththat passes therethrough in the longitudinal direction.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is an overall configuration diagram showing a medical manipulatorsystem provided with a flexible manipulator according to an embodimentof the present invention.

FIG. 2 is a perspective view showing an example of the flexiblemanipulator of FIG. 1.

FIG. 3 is a perspective view partially showing lumens of a multi-lumentube provided in an inserted portion of the flexible manipulator in FIG.2.

FIG. 4A is a lateral sectional view of the multi-lumen tube in FIG. 3.

FIG. 4B is a lateral sectional view showing a first modification of themulti-lumen tube in FIG. 4A.

FIG. 4C is a lateral sectional view showing a second modification of themulti-lumen tube in FIG. 4A.

FIG. 4D is a lateral sectional view showing a third modification of themulti-lumen tube in FIG. 4A.

FIG. 4E is a lateral sectional view showing a fourth modification of themulti-lumen tube in FIG. 4A.

FIG. 5A is a lateral sectional view of a fifth modification of themulti-lumen tube in FIG. 4A showing a case in which a pair of wires aredisposed at adjacent positions.

FIG. 5B is a lateral sectional view of the multi-lumen tube in FIG. 5Ashowing a case in which the pair of wires are disposed at positionssymmetrical with respect to a center axis.

FIG. 5C is a lateral sectional view showing a case in which themulti-lumen tube in FIG. 5A has a lumen at the center.

FIG. 5D is a lateral sectional view showing a case in which themulti-lumen tube in FIG. 5B has a lumen at the center.

FIG. 6 is a graph for the multi-lumen tube in FIG. 5A showing therelationship between the length of the multi-lumen tube and thepath-length differences when the relative angle of two lumens is aparameter.

FIG. 7A is a lateral sectional view showing an example in which three ofthe multi-lumen tubes in FIG. 4B are disposed in the circumferentialdirection and twisted in a spiraling manner.

FIG. 7B is a lateral sectional view showing a modification of themulti-lumen tube that has a straight center lumen and four pairs ofeight lumens that are positioned outward in the circumferentialdirection from the center lumen and that are twisted in a spiralingmanner.

FIG. 8A is a lateral sectional view of the multi-lumen tube that hasinner sheaths inside lumens.

FIG. 8B is a lateral sectional view of the multi-lumen tube that has anouter sheath that covers the exterior thereof.

FIG. 8C is a lateral sectional view of the multi-lumen tube in FIG. 7Athat has an outer sheath that covers the exterior thereof.

FIG. 9 is a side view for explaining radial positions of the lumens ofthe multi-lumen tube.

FIG. 10 is a side view showing a twisted-pair multi-lumen tube in whichtwo sheaths having one lumen each are twisted into a single piece.

FIG. 11 is a perspective view showing a portion of a multi-lumen tubehaving six lumens.

FIG. 12A is a lateral sectional view of a multi-lumen tube in whichwires are disposed only in four of six lumens.

FIG. 12B is a lateral sectional view of a multi-lumen tube in whichwires are disposed only in four of six lumens and in which the remainingtwo lumens are formed like grooves that open at outer surfaces.

FIG. 13 is a diagram for explaining the relationship between the spiralpath length and the length of the multi-lumen tube.

FIG. 14 is a diagram for explaining the flexing angle of the spirallumen.

FIG. 15 is a diagram for explaining a case in which pitches of thespiral shapes of the lumens differ in the longitudinal direction of theinserted portion.

FIG. 16 is a diagram for explaining a case in which materials of thelumens differ in the longitudinal direction of the inserted portion.

FIG. 17 is a front view and a side view showing a case in which thelumens are provided at different positions in the radial direction ofthe inserted portion.

FIG. 18 is a diagram for explaining a multi-lumen tube in which theouter diameters differ in the longitudinal direction of the insertedportion.

FIG. 19A is a side view showing a portion of a wire having a shape inwhich portions having different outer diameters are connected in thelongitudinal direction.

FIG. 19B is a side view of an example of a multi-lumen tube throughwhich the wire in FIG. 19A passes.

FIG. 20 is a lateral sectional view showing another modification of themulti-lumen tube in FIG. 4A.

FIG. 21 is a side view showing a multi-lumen tube having a plurality oflumens in which pitches of the spiral shapes thereof are different.

FIG. 22A is a side view showing an example of a multi-lumen tube inwhich a treatment tool passes through a center lumen thereof and that isbent by means of wires.

FIG. 22B is a side view showing the multi-lumen tube that has been bentfrom the state in FIG. 22A.

DESCRIPTION OF EMBODIMENT

A flexible-manipulator guide member 11 and a flexible manipulator 3according to an embodiment of the present invention will be describedwith reference to the drawings.

The flexible manipulator 3 according to this embodiment is employed in,for example, a medical manipulator system 1 shown in FIG. 1. Thismedical manipulator system 1 is provided with a master apparatus 2 thatis manipulated by an operator A, a flexible manipulator 3 that isinserted into a body cavity of a patient O, a control portion 4 thatcontrols the flexible manipulator 3 based on manipulation inputs to themaster apparatus 2, and a monitor 5.

As shown in FIG. 2, the flexible manipulator 3 according to thisembodiment is provided with an inserted portion 6 that is inserted intothe body cavity of the patient O, for example, via a forceps channel ofan endoscope that is inserted into the body cavity of the patient O, amovable portion 8 that has a joint and a treatment portion 7 such asgrasping forceps or the like that are disposed at the distal end of theinserted portion 6, a drive portion 9 that is disposed at the base endof the inserted portion 6 and that actuates the movable portion 8 bybeing controlled by the control portion 4, and wires (driving-forcetransmitting members, see FIG. 3) 10 that transmit a driving forcegenerated by the drive portion 9 to the movable portion 8.

The flexible-manipulator guide member 11 according to this embodiment isprovided in the inserted portion 6. Specifically, as shown in FIG. 3,the flexible-manipulator guide member 11 is formed of a flexiblematerial and is constituted of a multi-lumen tube 11 a provided with aplurality of lumens 12 that pass therethrough in the longitudinaldirection, and the configuration thereof is such that the wires 10 passthrough the individual lumens 12. FIG. 3 partially shows a portion inthe length direction of the flexible-manipulator guide member 11 formedof the multi-lumen tube 11 a, and the flexible-manipulator guide member11 is provided with two lumens 12 in the example shown in FIG. 3.

In this embodiment, the individual lumens 12 are formed in a spiralshape twisted in one direction about the longitudinal axis of themulti-lumen tube 11 a at a constant pitch and a constant radius. It isdesirable that the pitch be equal to or less than 2πr, assuming that ris the minimum radius of curvature of the inserted portion 6.

The operation of the thus-configured flexible manipulator 3 andflexible-manipulator guide member 11 according to this embodiment willbe described below.

In order to perform treatment inside the body cavity of the patient O byusing the flexible manipulator 3 according to this embodiment, theoperator A inserts the inserted portion 6 of the flexible manipulator 3from the movable portion 8 side at the distal end via the forcepschannel of the endoscope inserted into the body cavity of the patient O,and he/she makes the movable portion 8 face an affected site whileobserving an image acquired by the endoscope on the monitor 5.

Next, the operator A manipulates the master apparatus 2, thus inputtingthe amount by which the master apparatus 2 is manipulated to the controlportion 4, and the control portion 4 generates driving forces in thedrive portion 9 in accordance with the amount of manipulation, thusincreasing the tensile force in one of the wires 10 more than thetensile force in the other wire 10. The driving forces applied to thewires 10 are transmitted to the movable portion 8 in the form of thetensile forces in the wires 10, and thus, the movable portion 8 isactuated. At this time, the wires 10 take spiral forms along the spirallumens 12 by passing through the lumens 12 of the flexible-manipulatorguide member 11.

Thus, the movement of the wires 10 caused by exertion of the tensileforces on the wires 10 is realized against frictional forces that aregenerated between the wires 10 and inner walls of the lumens 12.Specifically, the control portion 4 is configured so as to instruct thedrive portion 9 so as to generate the driving forces in consideration ofthe frictional forces due to contact between the lumens 12 and the wires10.

In this case, because the forceps channel provided in the insertedportion of the endoscope is bent in accordance with the shape of thebody cavity into which the inserted portion is inserted, the insertedportion 6 of the flexible manipulator 3 inserted into the forcepschannel is also bent in the same shape as that of the forceps channel.

Although the forms in which the inserted portion 6 is bent differdepending on individual variability and the degree of insertion into thebody cavity, with the flexible-manipulator guide member 11 according tothis embodiment, because the wires 10 are guided by the spiral lumens12, the areas in which the wires 10 and inner surfaces of the lumens 12come into contact do not greatly change regardless of whether theinserted portion 6 is stretched out straight or the inserted portion 6is bent in a complex manner.

Therefore, with the flexible-manipulator guide member 11 and theflexible manipulator 3 according to this embodiment, the frictionbetween the wires 10 and the inner surfaces of the lumens 12 do notgreatly change depending on the forms in which the inserted portion 6 isbent, and thus, there is an advantage in that it is possible tofacilitate the control of the drive portion 9 by the control portion 4.

Note that, although an example formed of the flexible multi-lumen tube11 a having numerous lumens 12 has been described as theflexible-manipulator guide member 11 according to this embodiment,alternatively, one or more flexible sheaths having one lumen 12 may bedisposed inside the inserted portion 6 in a spiral form.

In addition, with regard to the transverse cross-sectional shape of themulti-lumen tube 11 a, in addition to the circular shapes shown in FIGS.3 and 4A, any arbitrary shapes may be employed, such as the rectangularshape shown in FIG. 4B or the like.

In addition, with regard to the positions of the lumens 12 in themulti-lumen tube 11 a, the lumens 12 may be disposed at positionssymmetrical with respect to the center of the transverse cross-section,as shown in FIG. 4A, or the lumens 12 may be disposed at adjacentpositions in the circumferential direction, as shown in FIG. 4C. Inaddition, as shown in FIGS. 4D and 4E, a lumen (through-path) 13 that isused for other purposes or the like may be provided at the center.

In this case, because the center lumen 13 is disposed along thelongitudinal axis of the multi-lumen tube 11 a without being twistedlike the other lumens 12, it is effective for allowing an elongatedmember for which twisting is not desirable, for example, an opticalfiber or the like, to pass through the interior thereof.

In addition, two lumens 12 a and 12 b that form a pair may be providedin multiple pairs, for example, three pairs, as shown in FIGS. 5A and5B.

In this case, a pair of two wires 10 that work together to actuate thesame joint or treatment tool may pass through the lumens 12 a and 12 badjacently disposed in the circumferential direction, as shown in FIG.5A, or such wires 10 may pass through the lumens 12 a and 12 b disposedat positions symmetrical with respect to the center axis of themulti-lumen tube 11 a, as shown in FIG. 5B. In these figures, the lumens12 a and 12 b through which the wires 10 that work together pass areindicated by the same type of hatching. FIGS. 5C and 5D show multi-lumentubes 11 a in which the other lumens 13 are provided at the centers ofthe multi-lumen tubes 11 a in FIGS. 5A and 5B, respectively.

FIG. 6 is a graph showing the relationship between the arrangement ofthe two lumens 12 a and 12 b and the path-length difference between thetwo lumens 12 a and 12 b when the multi-lumen tube 11 a is bent. Thehorizontal axis indicates the length of the multi-lumen tube 11 a andthe vertical axis indicates the path-length difference between the twolumens 12 a and 12 b. In addition, the parameter is the relative angle φbetween the two lumens 12 a and 12 b in the lateral sectional view shownbelow the graph. The diagram shows a case in which, for thespiral-shaped lumens 12 a and 12 b, the spiral radius r=1 mm, the spiralpitch l=150 mm, and the radius of curvature R=60 mm for the bending ofthe multi-lumen tube 11 a.

This case is desirable because the path-length difference due to bendingcan be kept smaller with a decrease in the relative angle between thetwo lumens 12 a and 12 b.

In this case, as shown in FIG. 7A, a plurality of, for example, three,multi-lumen tubes 11 a whose transverse cross-sectional areas arerelatively small and that have the two lumens 12 as shown in FIG. 4B maybe arranged in the circumferential direction.

In addition, as shown in FIG. 7B, multiple pairs of, for example, fourpairs, the lumens 12 a and 12 b may be arranged in the circumferentialdirection with a space therebetween.

In addition, separate inner sheaths 14 may be disposed inside the lumens12, as shown in FIG. 8A, or the outer surface of the multi-lumen tube 11a may be covered with a separate outer sheath 15, as shown in FIGS. 8Band 8C.

In addition, with regard to the positions of the lumens 12 in themulti-lumen tube 11 a in the radial direction thereof, as compared witharranging the lumens 12 radially outward in the multi-lumen tube 11 a,as shown in FIG. 9, it is preferable to arrange the lumens 12 in thevicinity of the center axis. By doing so, it is possible to furtherreduce the changes in the path lengths of the lumens 12 when theinserted portion 6 is bent.

In addition, it is permissible to employ a multi-lumen tube 11 b havinga form like a twisted-pair cable that is integrally molded by twistingtwo lumens 12 that form a pair in a spiraling manner with each other, asshown in FIG. 10, or it is permissible to additionally dispose such amulti-lumen tube 11 b about the longitudinal axis of the insertedportion 6 in a spiraling manner.

In addition, three or more lumens 12 may be formed in a braded stateinstead of a spiral shape. Although it is difficult to manufacture themulti-lumen tube 11 a having the braded-state lumens 12 by means ofextrusion, manufacturing thereof is possible by using a 3D printer orthe like.

In addition, when using the multi-lumen tube 11 a having a plurality of,for example, six, lumens 12, as shown in FIG. 11, some of those lumens12 may be used for other purposes without making the wires 10 passtherethrough, as shown in FIG. 12A. For example, in the case in which atreatment tool is inserted into the forceps channel of the endoscope,the outer diameter of the inserted portion of the treatment tool isslightly decreased, and suction, irrigation, or the like is performedthrough the clearance with respect to an inner wall of the forcepschannel.

In the case in which the treatment tool has a joint or the like,although it is preferable that the outer diameter of the insertedportion of the treatment tool be greater even slightly, a decrease inthe clearance causes a performance deterioration with respect to suctionor irrigation. Therefore, by performing suction, irrigation, or the likeby using the unused lumens 12, there is an advantage in that it ispossible to enhance the performance with respect to suction orirrigation while ensuring a large enough treatment-tool diameter.

In addition, in this case, as shown in FIG. 12B, portions of the unusedlumens 12 c may be formed like grooves that open at outer surfaces ofthe multi-lumen tube 11 a. By doing so, even if the above-describedclearance is decreased, it is possible to ensure a large enough channelarea for a fluid and, also, the area in which contact is made with theinner surface of the forceps channel is decreased by amountscorresponding to the widths of the grooves (through-paths) 12 c.

In other words, there is an advantage in that it is possible to enhancethe maneuverability by decreasing the friction while accuratelytransmitting the amount of movement of the inserted portion of thetreatment tool by decreasing the clearance.

Here, by using polyether ether ketone (PEEK) as the material for themulti-lumen tube 11 a, it is possible to form an inserted portion 6 thathas a high rigidity and with which the lumens 12 in the interior thereofdo not collapse due to bending. Alternatively, from the viewpoint of thecosts and the ease of manufacturing, a soft material, such astetrafluoroethylene resin or the like may be selected.

However, in this case, because it is conceivable that the multi-lumentube 11 a becomes compressed in the longitudinal direction due to acompression force when the tensile forces in the wires 10 passingthrough inside the lumens 12 are increased, the inner sheaths 14 shownin FIG. 8A or the outer sheaths 15 shown in FIGS. 8B and 8C may be used,or both may be used in combination. With regard to the material for theinner sheaths 14 or the outer sheaths 15, metal-based (stainless steeland nickel titanium) pipes or coils, or PEEK or polyetherimide (PEI)resin may be used. In addition, these sheaths 14 and 15 and themulti-lumen tube 11 a may be glued together.

An adhesive to be applied between the outer sheath 15 and themulti-lumen tube 11 a may be applied over the entire surface so as toresist a large tensile force, or the adhesive may be applied in aspiraling manner or may be applied in blotches so as to achieve bothflexibility and compression resistance.

Next, the pitch of the spiral shape of the lumens 12 will be described.

Although changes in the relative path-lengths of the two wires 10forming a pair are decreased regardless of the bending state of theinserted portion 6 when the spiral pitch is decreased, making the pitchincreasingly smaller increases the friction when the inserted portion 6is in the straight state. Therefore, with regard to the trade-offrelationship between pitch and friction, an appropriate pitch isdetermined by using theoretical expressions.

When it is assumed that the ratio of the spiral path length l_(t) to thepitch l of the inserted portion 6 is a, the radius of curvature of theinserted portion 6 is R, the relative path-length difference of thewires 10 is dL_(R), the spiral pitch is 1, and the spiral radius is r,it is preferable that the following conditional expression (1) besatisfied.

2πr/√(a ²−1)≤l≤6.25RdL _(R) /r  (1)

For example, when a is 1.1, the radius of curvature R=60 for theinserted portion 6, and r=2 for a treatment tool whose diameter is 5 mm:

27.4≤l≤375.

The conditional expression (1) can be derived as follows.

The coordinates from the origin for the radius of curvature R are asexpressed by Eq. 1.

$\begin{matrix}{\begin{pmatrix}x \\y \\z\end{pmatrix} = \begin{pmatrix}{{r{\cos \left( {{\frac{2\pi}{l}s} + \varphi} \right)}{\cos \left( {\frac{1}{2\pi R}s} \right)}} + R} \\{r\; {\sin \left( {{\frac{2\; \pi}{l}s} + \varphi} \right)}} \\{{{- r}{\cos \left( {{\frac{2\pi}{l}s} + \varphi} \right)}{\sin \left( {\frac{1}{R}s} \right)}} + {R{\sin \left( {\frac{1}{R}s} \right)}}}\end{pmatrix}} & \left\{ {{Eq}.\mspace{14mu} 1} \right\}\end{matrix}$

In addition, the spiral path length L is as expressed by Eq. 2.

$\begin{matrix}{L = {\int\limits_{0}^{L}\sqrt{\left( \frac{dx}{ds} \right)^{2} + \left( \frac{dy}{ds} \right)^{2} + \left( \frac{dz}{ds} \right)^{2}}}} & \left\{ {{Eq}.\mspace{14mu} 2} \right\}\end{matrix}$

The maximum path-length change (amplitude) dL_(R) when flexing with theradius of curvature R from the straight state is:

dL _(R) =krl/R  (2).

Here, k is a constant (=0.16).

This conditional expression (2) indicates that the maximum path-lengthchange is proportional to the inverse of the radius of curvature R, isproportional to the spiral pitch l, and is proportional to the spiralradius r.

Determining the relationship between the spiral radius r and the spiralpitch l from conditional expression (2) gives:

rl=RdL _(R)/0.16.

In order to make the relative path-length difference of the wires 10equal to or less than dL_(R),

rl≤6.25RdL _(R).

By using this, the upper limit of conditional expression (1) isdetermined.

Accordingly, in order to make the radius of curvature R=60 and therelative path-length difference of the wires 10 equal to or less than 2mm,

rl≤750.

In addition, calculating the radius of curvature R_(t) of a spiral pathfrom the expression for a spiral shown in Eq. 3 gives Eq. 4.

$\begin{matrix}{\begin{pmatrix}x \\y \\z\end{pmatrix} = \begin{pmatrix}{r_{c}{\cos \left( {{\frac{2\pi}{l}s} + \varphi} \right)}} \\{r_{c}{\sin \left( {{\frac{2\; \pi}{l}s} + \varphi} \right)}} \\s\end{pmatrix}} & \left\{ {{Eq}.\mspace{14mu} 3} \right\} \\{R_{t} = \frac{{4\pi^{2}r_{c}^{2}} + l^{2}}{4\pi^{2}r}} & \left\{ {{Eq}.\mspace{14mu} 4} \right\}\end{matrix}$

Here, r_(c) is the spiral radius at points of contact between the wires10 and the lumens 12.

Because the spiral path length l_(t) for one pitch is equal to thelength of a path when the path is expanded as in FIG. 13,

l _(t)=√(4π² r _(c) ² +l ²).

Thus, from the radius of curvature R_(t) and the spiral path lengthl_(t) for one pitch, the flexing angle θ_(t) for one pitch for the wire10 as in FIG. 14 can be determined from the expression below.

θ_(t) =l _(t) /R _(t)

The flexing angle θ_(ta) for the wire 10 for the overall spiral pathlength L is:

θ_(ta)=θ_(t) L/l.

Euler's formula below holds between a tensile force T₁ exerted on thebase end of the wire 10 and a tensile force T₂ at the distal end of thewire 10.

T ₁ =T ₂ e ^(μθta)

Here, μ is the coefficient of friction.

The frictional force F is:

F=T ₁ −T ₂.

In order to suppress the frictional force to b times as great as thetensile force, the pitch l needs to satisfy Eq. 5.

$\begin{matrix}{1 > {\sqrt{2}\pi \; r_{c}\sqrt{\sqrt{1 + \frac{4\; \mu^{2}L^{2}}{r_{c}^{2}\left\{ {\log_{e}\left( {1 + b} \right)} \right\}^{2}}} - 1}}} & \left\{ {{Eq}.\mspace{14mu} 5} \right\}\end{matrix}$

Table 1 shows the pitch l when various conditions are changed.

TABLE 1 r_(c) L μ b l 0.5 2000 0.02 0.15 75.1 0.5 2000 0.05 0.15 118.80.5 2000 0.02 0.3 54.8 0.5 2000 0.05 0.3 86.7 0.5 3000 0.02 0.15 92.00.5 3000 0.05 0.15 145.5 0.5 3000 0.02 0.3 67.2 0.5 3000 0.05 0.3 106.20.65 2000 0.02 0.15 85.6 0.65 2000 0.02 0.3 62.5 1.1 2000 0.02 0.15111.4 1.1 2000 0.02 0.3 81.2

According to this, assuming that the length of the inserted portion 6 is2 m, it is necessary to make the pitch l equal to or greater than 50 mmin order to suppress the friction to 30% or less of the tensile force,and it is necessary to make the pitch l equal to or greater than 75 mmin order to suppress the friction to 15% or less of the tensile force.

It is also clear that, assuming that the length of the inserted portion6 is 3 m, it is necessary to make the pitch l equal to or greater than60 mm in order to suppress the friction to 30% or less of the tensileforce, and that it is necessary to make the pitch l equal to or greaterthan 90 mm in order to suppress the friction to 15% or less of thetensile force.

Because stretching of the wires 10 is proportional to the lengths of thewires 10, increasing the path lengths promotes stretching of the wires10, and thus, the controllability or the maneuverability isdeteriorated. Therefore, by restricting the lengths of the wires 10 whenemploying the spiral lumens 12 relative to those when employing thestraight lumens 12, it is possible to restrict stretching of the wires10, and it is possible to guarantee the controllability or themaneuverability.

Specifically, by using the ratio a of the spiral path length l_(t) andthe pitch l of the inserted portion 6, the following relationalexpression holds:

l/r=2π/√(a ²−1).

Therefore, in order to make the ratio of the spiral path length l_(t) tothe pitch l equal to or less than a,

l/r≥2π/√(a ²−1)

holds. By using this, the lower limit of conditional expression (1) isdetermined.

According to this, in order to make the ratio a of the spiral pathlength l_(t) to the pitch l equal to or less than 1.1, in other words,in order to make stretching of the wires 10 in the case in which thewires 10 pass through the spiral lumens 12 equal to or less than 10% ofstretching of the wires 10 in the case in which the wires 10 passthrough the straight lumens 12,

l/r≥13.7

holds.

In addition, in order to make stretching of the wires 10 in the case inwhich the wires 10 pass through the spiral lumens 12 equal to or lessthan 5% of stretching of the wires 10 in the case in which the wires 10pass through the straight lumens 12,

l/r≥19.6

holds.

In addition, in this embodiment, although a case in which the lumens 12have a constant spiral shape over the entire length thereof has beendescribed, alternatively, as shown in FIG. 15, a spiral shape havingdifferent pitches in the length direction of the inserted portion 6 maybe formed. In the example shown in FIG. 15, the spiral pitch isdecreased for a portion P that corresponds to a bending portion of theendoscope, in which the flexible manipulator 3 according to thisembodiment passes through the forceps channel thereof, and that is bentby the bending portion, and the spiral pitch is increased for a portionQ other than the portion P.

By doing so, as for the portion P, it is possible to make a path-lengthdifference less likely to occur even if the portion P is flexed by alarge curvature, whereas, as for the portion Q, it is possible todecrease the friction generation by increasing the pitch because theportion Q is flexed with a relatively small curvature.

In addition, in this embodiment, although a case in which themulti-lumen tube 11 a is formed of a uniform material over the entirelength thereof has been described, alternatively, as shown in FIG. 16,portions P and Q formed of different materials may be made continuous inthe length direction of the inserted portion 6. For example, a materialhaving a low flexural rigidity may be used for the portion P, which isbent by the bending portion, in order to impart a greater flexibilityand to facilitate bending thereof as compared with the portion Q otherthan the portion P, and the portion Q can be prevented from collapsingdue to compression by securing the multi-lumen tube 11 a to the movableportion 8 at the distal end thereof. In addition, as for the portion Q,it is preferable to apply a material having a high compressionresistance.

In addition, as shown in FIG. 17, lumens 121 and 122 may be disposed atdifferent positions in the radial direction in the multi-lumen tube 11a. For example, in the case in which the movable portion 8 provided atthe distal end of the inserted portion 6 has a plurality of joints,grippers (treatment portions) 7, or the like, and tensile forcesrequired for the wires 10 to drive the individual components aredifferent, the wire 10 for which a greater tensile force is required canbe made to pass through the lumen 121 which is positioned radiallyinward where the path-length difference due to bending is smaller. Bydoing so, with regard to the wire 10 that passes through the lumen 121positioned radially inward, an increase in the friction due to bendingis suppressed, and thus, it is possible to enhance the maneuverabilityor the controllability.

In addition, as shown in FIG. 18, in the case in which grippers 7 or thelike at the distal ends of a plurality of joints are included as themovable portion 8, because the wires 10 for driving the grippers 7 needto pass through inside the joints, with regard to the portion P thatpasses through the joints, the flexural rigidity may be decreased bydecreasing the outer diameter of the multi-lumen tube 11 a as comparedwith the portion Q other than the portion P.

In addition, as shown in FIG. 19A, the wires 10 whose diameters changeat intermediate positions in the longitudinal direction are used in somecases. For example, with regard to a portion X that is at the distal endof the inserted portion 6 and that is bent by a large curvature, thereare cases in which the wire 10 is also made thinner so as to facilitateflexing as compared with a portion Y other than the portion X. In such acase, the inner diameters of the lumens 12 may be changed atintermediate positions, as shown in FIG. 19B, in order to decrease theclearances between the wires 10 and lumens 123 through which the thinwires 10 pass.

In addition, as shown in FIG. 20, the wires 10 for which friction needsto be decreased may pass through lumens 121 positioned radially inward,and electric cables or the like other than those wires 10 may bedisposed in lumens 122 positioned radially outward.

In addition, in this embodiment, although a case in which all lumens 12are twisted in a spiraling manner at the same pitch has been describedas an example, pitches of the individual lumens 12 may be different, asshown in FIG. 21. By doing so, it is possible to select appropriatelumens 12 in accordance with tolerable flexing radii of the wires 10,optical fibers, electric cables, or the like that pass through thelumens 12.

In addition, as shown in FIGS. 22A and 22B, a flexible treatment toolmay pass through a through-hole 13 at the center of the multi-lumen tube11 a, a distal-end portion of the low-rigidity multi-lumen tube 11 a maybe made to protrude from the distal end of the high-rigidity outersheath 15, and the multi-lumen tube 11 a at the protruded portion may bebent by means of the tensile forces in the wires 10 disposed inside thelumens 12. The distal ends of the wires 10 can be secured to a plate 16provided at the distal end of the multi-lumen tube 11 a.

In addition, in this embodiment, the drive portion 9 may be driven by amotor, or the drive portion 9 may be driven by manual manipulation.

In addition, although the medical flexible manipulator 3 that isinserted into the body cavity of the patient O has been described as anexample, the present invention is not limited thereto, and it may beapplied to a snake-type long manipulator including an industrialendoscope.

From the above-described embodiments and modifications thereof, thefollowing aspects of the invention are derived.

An aspect of the present invention is a flexible-manipulator guidemember that is provided in an inserted portion of a flexible manipulatorequipped with the elongated flexible inserted portion; a movable portiondisposed at a distal end of the inserted portion; a drive portiondisposed at a base end of the inserted portion; and an elongateddriving-force transmitting member that transmits motive power of thedrive portion to the movable portion, the flexible-manipulator guidemember including a lumen through which the driving-force transmittingmember passes in a longitudinal direction thereof, wherein the lumen hasa twisted shape about a longitudinal axis of the inserted portion.

With this aspect, when the drive portion disposed at the base end of theinserted portion is actuated, the generated motive power is transmittedto the movable portion disposed at the distal end of the insertedportion by the driving-force transmitting member that passes throughinside the lumen, thus actuating the movable portion. When the elongatedflexible inserted portion is bent, although the shape of the lumen isalso changed with the bending thereof, the contact state between theinner surface of the lumen having the twisted shape about thelongitudinal axis of the inserted portion and the driving-forcetransmitting member passing through inside the lumen does not greatlychange depending on the bending state of the inserted portion, and thus,there is no need to greatly change the motive power generated by thedrive portion depending on the bending state. Therefore, it is possibleto enhance the maneuverability or the controllability of the movableportion.

In the above-described aspect, the lumen may be formed in a spiralshape.

By doing so, with the spiral lumen having a uniform pitch, it ispossible to exhibit uniform performance at respective portions of theinserted portion, and it is also possible to enhance the ease ofmanufacturing. In addition, by decreasing the pitch of the spiral shape,the contact state between the inner surface of the lumen and thedriving-force transmitting member does not change even if the insertedportion is bent to have a greater curvature.

In addition, in the above-described aspect, the lumen may satisfy thefollowing conditional expression:

2πr/√(a ²−1)≤l≤6.25RdL _(R) /r,

where, R is the radius of curvature of the inserted portion, r is theradius of the spiral shape, l is the pitch of the spiral shape, dL_(R)is the maximum tolerance of the driving-force transmitting member withrespect to the relative path-length difference, and a is the maximumtolerance of a ratio of the path length of the spiral shape to the pitchof the inserted portion.

By doing so, it is possible to suppress the change in the path length ofthe driving-force transmitting member to equal to or less than 2 mm whenthe flexing radius of the inserted portion is 60 mm. In addition, ascompared with a case in which the shape of the lumen is straight,stretching of the driving-force transmitting member can be suppressed to10% or less.

In addition, in the above-described aspect, the pitches of the spiralshape of the lumen may differ at respective positions in thelongitudinal direction of the inserted portion.

By doing so, at a portion in which flexing by a large curvature isnecessary, the change in the contact state between the inner surface ofthe lumen and the driving-force transmitting member can be suppressed bydecreasing the pitches of the spiral shape of the lumen, and, at aportion in which flexing by a small curvature is tolerated, it ispossible to suppress the deterioration of the controllability due tostretching of the driving-force transmitting member by decreasing thepath length.

In addition, in the above-described aspect, two or more of the lumensmay be provided.

By doing so, it is possible to drive two or more movable portions or toperform reciprocating motion of the movable portion by using thedriving-force transmitting members guided by separate lumens. Thus, whenthe inserted portion is bent, the relative path-length differencegenerated between two or more driving-force transmitting members passingthrough two or more lumens can be suppressed to a low value.

In addition, in the above-described aspect, a plurality of pairs of thelumens may be provided and the two lumens of each pair may be disposednext to each other.

By doing so, because the two lumens in the respective pairs are made tohave similar paths, when the inserted portion is bent, the relativepath-length difference generated between the two lumens in therespective pairs can be suppressed to a low value.

In addition, two or more of the lumens may be provided, and the pitchesof the spiral shapes of the individual lumens may differ from eachother.

By doing so, it is possible to select appropriate lumens and to arrangethem by means of insertion in accordance with the tolerable flexingradii of the driving-force transmitting members or the like that passthrough inside the lumens.

Another aspect of the present invention is a flexible-manipulator guidemember that is provided in an inserted portion of a flexible manipulatorequipped with the elongated flexible inserted portion; a movable portiondisposed at a distal end of the inserted portion; a drive portiondisposed at a base end of the inserted portion; and elongateddriving-force transmitting members that transmit motive power of thedrive portion to the movable portion, the flexible-manipulator guidemember including three or more lumens through which the driving-forcetransmitting members pass in longitudinal directions thereof, whereinthe lumens have a braided shape along the longitudinal axis of theinserted portion.

With this aspect, as with the case in which the lumens are formed in aspiral shape, when the elongated flexible inserted portion is bent, thecontact state with the driving-force transmitting members passingthrough inside the lumens does not change, and thus, there is no need togreatly change the motive power generated by the drive portion dependingon the bending state. Therefore, it is possible to enhance themaneuverability or the controllability of the movable portion.

In addition, in the above-described aspect, the multiple lumens may beprovided at different positions in radial directions.

By doing so, when the inserted portion is bent, the change in the pathlength of the lumen disposed radially inward can be suppressed to alower level as compared with that of the lumen disposed radiallyoutward. Therefore, it is possible to enhance the controllability of themovable portion by making the driving-force transmitting memberrequiring transmission of a greater driving force pass through the lumendisposed radially inward.

In addition, the above-described aspect may be formed of a multi-lumentube having flexibility.

By doing so, it is possible integrally mold flexible-manipulator guidemembers that maintain the relative positional relationship of theplurality of paths.

In addition, in the above-described aspect, the flexibilities of themulti-lumen tube may differ at respective positions in the longitudinaldirection.

By doing so, by employing a low-flexibility material in a portion of theinserted portion that is bent by a relatively small curvature, it ispossible to make the inserted portion firm. In addition, it is possibleto enhance the ease of bending by forming a portion that needs to bebent by a large curvature by using a high-flexibility material.

Another aspect of the present invention is a flexible manipulatorincluding an elongated flexible inserted portion; a movable portiondisposed at a distal end of the inserted portion; a drive portiondisposed at a base end of the inserted portion; an elongateddriving-force transmitting member that transmits motive power of thedrive portion to the movable portion; and any one of the above-describedflexible-manipulator guide members.

With this aspect, the motive power of the drive portion exerted on thebase end of the inserted portion is transmitted to the movable portionat the distal end of the inserted portion by the driving-forcetransmitting member that passes through inside the lumen of theflexible-manipulator guide member, thus actuating the movable portion.Because the flexible-manipulator guide member suppresses a change offriction between the inner surface of the lumen and the driving-forcetransmitting member before and after bending the inserted portion, it ispossible to precisely actuate the movable portion by enhancing themaneuverability exhibited by means of the drive portion or thecontrollability of the drive portion.

Another aspect of the present invention is a flexible manipulatorincluding an elongated flexible inserted portion; a movable portiondisposed at a distal end of the inserted portion; a drive portiondisposed at a base end of the inserted portion; an elongateddriving-force transmitting member that transmits motive power of thedrive portion to the movable portion; and any one of the above-describedflexible-manipulator guide members, wherein the flexible-manipulatorguide member is provided with, separately from the lumen, a through-paththat passes therethrough in the longitudinal direction.

With this aspect, wiring, optical fibers, or other elongated members canpass through or a fluid can flow via the through-path passing through inthe longitudinal direction, in addition to the lumen through which thedriving-force transmitting member passes. The through-path may betwisted or may not be twisted.

In the above-described aspect, the through-path may be formed of agroove formed in an outer surface of the flexible-manipulator guidemember.

By doing so, it is easy to form the through-path, and a relatively largetransverse cross-sectional area is ensured, and thus, when making afluid flow, the fluid can be flow at a large flow volume.

In addition, in the above-described aspect, as compared with the lumen,the through-path is disposed radially farther inward in theflexible-manipulator guide member.

By employing such a configuration, in the case in which an elongatedmember such as wiring, an optical fiber, or the like passes through thethrough-path, no restriction is imposed on the flexing direction of theinserted portion.

In addition, in the above-described aspect, the inserted portion may beprovided with a flexible outer sheath through which theflexible-manipulator guide member passes in the longitudinal direction.

By doing so, a multi-lumen tube made of a high-flexibility material isused as the flexible-manipulator guide member, a high enough rigidity isensured by using the outer sheath, and thus, it is possible to preventbuckling or the like of the lumen.

REFERENCE SIGNS LIST

-   3 flexible manipulator-   6 inserted portion-   8 movable portion-   9 drive portion-   10 wire (driving-force transmitting member)-   11 flexible-manipulator guide member-   12, 12 a, 12 b, 121, 122, 123 lumen-   12 c groove (through-path)-   13 lumen (through-hole, through-path)-   15 outer sheath

What is claimed is:
 1. A manipulator comprising: an elongated shaft coupled to a movable portion at distal end thereof; a first helical lumen disposed into the elongated shaft, the first helical lumen having a first pitch; a first wire disposed into the first helical lumen, the first wire configured to move the movable portion by an actuator being coupled to a proximal end of the elongated shaft; and a second helical lumen disposed into the elongated shaft, the second helical lumen having a second pitch being different from the first pitch.
 2. The manipulator according to claim 1, further comprising a second wire disposed into the second helical lumen, the second wire configured to move the movable portion by the actuator.
 3. The manipulator according to claim 2, wherein the movable portion comprises: an end effector configured to observe or treat into a body; and a bending portion coupled to both the end effector and the elongated shaft, the bending portion configured to adjust an orientation of the end effector, wherein the first wire is configured to move the bending portion, and the second wire is configured to move the end effector.
 4. The manipulator according to claim 1, further comprising a straight lumen disposed into the elongated shaft.
 5. The manipulator according to claim 4, wherein the straight lumen is disposed into a longitudinal center axis of the elongated shaft.
 6. The manipulator according to claim 4, further comprising a second wire disposed into the straight lumen, wherein the movable portion comprises: an end effector configured to observe or treat into a body; and a bending portion coupled to both the end effector and the elongated shaft, the bending portion configured to adjust an orientation of the end effector, wherein the first wire is configured to move the bending portion, and the second wire is configured to move the end effector.
 7. The manipulator according to claim 1, further comprising a cable disposed into the second helical lumen, wherein a tolerable flexing radii of the cable is larger than that of the first wire, and the first pitch is larger than the second pitch.
 8. The manipulator according to claim 4, further comprising a cable disposed into the straight lumen.
 9. The manipulator according to claim 8, further comprising a second wire disposed into the second helical lumen, the second wire configured to move the movable portion by the actuator.
 10. The manipulator according to claim 9, wherein the movable portion comprises: an end effector configured to observe or treat into a body; and a bending portion coupled to both the end effector and the elongated shaft, the bending portion configured to adjust an orientation of the end effector, wherein the first wire is configured to move the bending portion, and the second wire is configured to move the end effector. 